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The 17th Asia and South Pacific Design Automation Conference

Session S9  Special Session 9: Quality Assurance for 3D-Stacked ICs
Time: 16:10 - 17:50 Thursday, February 2, 2012
Location: Room 204A
Chair: Tai-Chen Chen (National Central University, Taiwan)

S9-1 (Time: 16:10 - 16:35)
Title(Invited Paper) Yield Enhancement for 3D-Stacked ICs: Recent Advances and Challenges
Author*Qiang Xu, Li Jiang (The Chinese University of Hong Kong, Hong Kong), Huiyun Li (Shenzhen Institutes of Advanced Technology, China), Bill Eklow (Cisco Systems, U.S.A.)
Pagepp. 731 - 737
Keyword3D-stacked ICs, Manufacturing yield, Defect tolerance, TSV
AbstractThree-dimensional (3D) integrated circuits (ICs) that stack multiple dies vertically using through-silicon vias (TSVs) have gained wide interests of the semiconductor industry. The shift towards volume production of 3D-stacked ICs, however, requires their manufacturing yield to be commercially viable. Various techniques have been presented in the literature to address this important problem, including pre-bond testing techniques to tackle the "known good die" problem, TSV redundancy designs to provide defect-tolerance, and wafter/die matching solutions to improve the overall stack yield. In this paper, we survey recent advances in this filed and point out challenges to be resolved in the future.

S9-2 (Time: 16:35 - 17:00)
Title(Invited Paper) Yield-Aware Time-Efficient Testing and Self-fixing Design for TSV-Based 3D ICs
Author*Jing Xie, Yu Wang, Yuan Xie (Pennsylvania State University, U.S.A.)
Pagepp. 738 - 743
Keyword3D ICs
AbstractTesting for three dimensional (3D) integrated circuits (ICs) based on through-silicon-via (TSV) is one of the major challenges for improving the system yield and reducing the overall cost. The lack of pads on most tiers and the mechanical vulnerability of tiers after wafer thinning make it difficult to perform 3D Known-Good-Die (KGD) test with the existing 2D IC probing methods. This paper presents a novel and time-efficient 3D testing flow. In this Known-Good-Stack (KGS) flow, a yield-aware TSV defect searching and replacing strategy is introduced. The Build-in-Self-Test (BIST) design with TSV redundancy scheme can help improve the system yield for today’s imperfect TSV fabrication process. Our study shows that less than 6 redundant TSVs is enough to increase the TSV yield to 98% for a TSV cluster with a size under 16×16 with relatively low initial TSV yield. The average TSV cluster testing and selffixing time is about 3-16 testing cycle depending on the initial TSV yield.

S9-3 (Time: 17:00 - 17:25)
Title(Invited Paper) On Test and Repair of 3D Random Access Memory
AuthorCheng-Wen Wu (National Tsing Hua University, Taiwan), *Shyue-Kun Lu (National Taiwan University of Science and Technology, Taiwan), Jin-Fu Li (National Central University, Taiwan)
Pagepp. 744 - 749
Keyword3D Random Access Memory, Built-In Self-Repair, Yield-Enhancement, Built-In Self-Test
AbstractThe three-dimensional (3D) random access memory (RAM) using through-silicon via (TSV) has been considered as a promising approach to overcome the memory wall. However, cost and yield are two key issues for volume production of 3D RAMs, and yield enhancement increasingly requires test techniques. In this paper, we first introduce issues and existing techniques for the testing and yield enhancement of 3D RAMs. Then, a built-in self-repair (BISR) technique for 3D RAM using global redundancy is presented. According to the redundancy analysis results of each die with the BISR circuit, the die-to-die (d2d) and wafer-to-wafer (w2w) stacking problems are transferred to the bipartite maximal matching problem. Then, heuristic algorithms are also proposed to optimize the stacking yield.

S9-4 (Time: 17:25 - 17:50)
Title(Invited Paper) Design for Manufacturability and Reliability for TSV-based 3D-ICs
Author*David Z. Pan (University of Texas at Austin, U.S.A.), Sung Kyu Lim, Krit Athikulwongse, Moongon Jung (Georgia Institute of Technology, U.S.A.), Joydeep Mitra, Jiwoo Pak (University of Texas at Austin, U.S.A.), Mohit Pathak (Georgia Institute of Technology, U.S.A.), Jae-seok Yang (University of Texas at Austin, U.S.A.)
Pagepp. 750 - 755
Keywordreliability, manufacturability, through-silicon-vias, 3D-IC
AbstractThe 3D IC integration using through-silicon-vias (TSV) has gained tremendous momentum recently for industry adoption. However, as TSV involves disruptive manufacturing technologies, new modeling and design techniques need to be developed for 3D IC manufacturability and reliability. In particular, TSVs in 3D IC may cause significant thermal mechanical stress, which not only results in systematic mobility/ performance variations, but also leads to mechanical reliability concerns such as interfacial cracking. Meanwhile, the huge dimensional gaps between TSV, on-chip wires, and bonding/packaging all lead to new electromigration concerns. Thus full-chip/package modeling and physical design tools need to be developed to achieve more reliable 3D IC integration. In this paper, we will discuss some key design for manufacturability and reliability challenges and possible solutions for TSV-based 3D IC integration, as well as future research directions.