(Back to Session Schedule)

The 15th Asia and South Pacific Design Automation Conference

Session 9A  DFM2: Variation Modeling
Time: 13:30 - 15:10 Thursday, January 21, 2010
Location: Room 101A
Chairs: Keh-Jeng Chang (National Tsing Hua University, Taiwan), Jing-Jou Tang (Southern Taiwan University, Taiwan)

9A-1 (Time: 13:30 - 13:55)
TitleAnalyzing Electrical Effects of RTA-driven Local Anneal Temperature Variation
Author*Vivek Joshi (University of Michigan, U.S.A.), Kanak Agarwal (IBM Austin Research Lab, U.S.A.), Dennis Sylvester, David Blaauw (University of Michigan, U.S.A.)
Pagepp. 739 - 744
KeywordRTA, thermal analysis, Performance, Leakage
AbstractSuppresing device leakage while maximizing drive current is the prime focus of semiconductor industry. Rapid Thermal Annealing (RTA) drives process development on this front by enabling fabrication steps such as shallow juction formation that require a low thermal budget. However, the decrease in junction anneal time for more aggresive device scaling has reduced the characteristic thermal length to dimensions less than the typical die size. Also, the amount of heat transferred, and hence the local anneal temperature, is affected by the layout pattern dependence of optical properties in a region. This variation in local anneal temperature causes a variation in performance and leakage across the chip by affecting the threshold voltage (Vth) and extrinsic transistor resistance (Rext). In this work, we propose a new local anneal temperature variation aware analysis framework which incorporates the effect of RTA induced temperature variation into timing and leakage analysis. We solve for chip level anneal temperature distribution, and employ TCAD based device level models for drive current (Ion) and leakage current (Ioff) dependence on anneal temperature variation, to capture the variation in device performance and leakage based on its position in the layout. Experimental results based on a 45nm experimental test chip shows anneal temperature variations of up to 10.5oC, which results in ~6.8% variation in device performance and 2.45X variation in device leakage across the chips. The corresponding variation in inverter delay was found to be ~7.3%. The temperature variation for a 65nm test chip was found to be ~8.65oC.
Slides

9A-2 (Time: 13:55 - 14:20)
TitlePhysical Design Techniques for Optimizing RTA-induced Variations
AuthorYaoguang Wei (University of Minnesota, U.S.A.), Jiang Hu (Texas A&M University, U.S.A.), Frank Liu (IBM Austin Research Lab, U.S.A.), *Sachin Sapatnekar (University of Minnesota, U.S.A.)
Pagepp. 745 - 750
Keywordrapid thermal annealing, dummy fill, floorplanning
AbstractAt 65nm and below, Rapid Thermal Annealing (RTA) makes a significant contribution to manufacturing process variations, degrading the parametric yield. RTA-induced variability strongly depends on circuit layout patterns, particularly the distribution of the density of the Shallow Trench Isolation (STI) regions. In this work, we investigate a two-step approach to reduce the impact of RTA-induced variations. We first solve a floorplanning problem that aims to reduce the RTA variations by evening out the STI density distribution. Next, we insert dummy polysilicon fills to further improve the uniformity of the STI density. Experimental results show that our floorplanner can reduce the global RTA variations by 39% and the local variations by 29% on average with low overhead compared to a traditional floorplanner, and the proposed dummy fill algorithm can further reduce the RTA variations to negligible amounts. Moreover, when inserting dummy fills, for the layouts obtained by our floorplanner, on average, 24% fewer dummy polysilicon fills are inserted, as compared to the results from a traditional floorplanner.
Slides

9A-3 (Time: 14:20 - 14:45)
TitleOn Confidence in Characterization and Application of Variation Models
AuthorLerong Cheng, Puneet Gupta, *Lei He (UCLA, U.S.A.)
Pagepp. 751 - 756
Keywordvariation, confidence interval
AbstractIn this paper we study statistics of statistics. Due to limited number of samples (especially in the case of lot-to-lot variation), calibrated models have low degree of confidence. The problem is further exacerbated when production volumes are low (< 65 lots) causing additional loss of confidence in the statistical analysis (since production only sees a small snapshot of the entire distribution). We mathematically derive the confidence intervals for commonly used statistical measures (mean, variance, percentile corner) and analysis (SPICE corner extraction, statistical timing). Our estimates are within 2% of simulated confidence values. Our experiments (with variability assumptions derived from test silicon data from a 45nm industrial process) indicate that for moderate characterization volumes (10 lots) and low-to-medium production volumes (15 lots), a significant guardband (e.g., 34.7% of standard deviation for single parameter corner, 38.7% of standard deviation for SPICE corner, and 52% of standard deviation for 95%-tile point of circuit delay) is needed to ensure 95% confidence in the results. The guardbands are non-negligible for all cases when either production or characterization volume is not large. The proposed methods require are not runtime-intensive (always within 10s) as they require Monte-Carlo simulations on closed form expressions.